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RANGE + HEINE

Length 5000 mm
Width 100 mm
Height 2800 mm
Year 2011 0
Range+Heine coating system
for coating individual wooden window components and frames
for sale on behalf of a client
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Manufacturer’s technical description:

Part dimensions: Length: 5,000 mm
Height: 2,800 mm
Width: max. 100 mm
Coating system:
Intended use of material from the relevant coating manufacturer with a
low solvent content (VOC value), water-based and non-flammable.
Capacity: min. 40 crossbars/shift, i.e. approx. 60 window units/shift
(without forced drying)
Process (1 cycle is run twice):
- Flooding
- Drying
- Checking and applying joint sealant
- Spraying
- Drying
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Item 1 Conveyor technology
1 Power + Free circular conveyor
Layout as per drawing 11-138-010a
Essentially comprising:
3 drives with gear motors for the main chains with
frequency-controlled speed (see layout).
Various running rails, horizontal curves, chains
Tensioning stations, pneumatically/electrically controlled stop stations
50 crossbeams, 5,000 mm long (max. weight 250 kg)
Automatic tilting of the crossbeams in the drip-off area after the
flooding system
1 conveyor system control (Siemens S7-300 PLC)
Programmable buffer stocks
Infinitely variable drives.
1 lifting/lowering station for loading and unloading workpieces (max. stroke 2,000 mm)
1 set of steel structure for mounting the conveyor system
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Item 2: Flood Coating System
1 flowcomat II-P
1 system for colourless primer
Maximum workpiece width approx.: 180 mm
Consisting of:
1 coating tunnel,
1 Flowcodrive swivel mechanism,
2 flood lances, each fitted with a maximum of 3 nozzles.
1 set of accessories for cleaning the system
1 stainless steel sieve fitted externally
1 paint supply
1 control unit
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Item 3 Additions to the dip coating system
1 Drip channel and drip tray in the evaporation area behind the dip coating system
After dip coating, the crossbars run into a drip buffer.
The dripping coating material is returned to the dip coating system via the
non-stick PP drip tray (and drip channel).
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Rinse water is collected in the flood coating system and pumped out. The
use of PP for the areas in contact with the coating ensures easy cleaning
of dried-on coatings.
1 Humidification system
1 Control unit for the humidification unit
Complete with controller for the humidification volume
1 Hygrostat for measuring room humidity and activating the
humidification nozzles
3 humidification nozzles for the drip buffer
1 coagulation system
1 R+H waco 200 coagulation system – 200 l collection tank
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Item 4: Topcoat spray booths
2 paint booths for topcoating
2 extraction walls with sandwich panel cladding to suit the
work area.
Fan: 16,000 m³/h
Filter area:
- 3 sets of Ecola pre-separators
- 1 set of Paintstop filters
- 1 set of bag filters
Recirculating air distribution ceiling in a tensioned frame design
Volume 12,000 m³/h
approx. 75% recirculation – 25% exhaust air operation
(the exhaust air volume is extracted from the hall)
installed on site-provided foundations in accordance with the layout
2 Prolac overspray recovery columns
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Item 5 Addition to the topcoat spray booths
3 humidification nozzles fo...