Dây chuyền sản xuất cửa sổ Weinig Unicontrol 10-5 (1998)

Weinig Unicontrol 10-5

Window manufacturing system
Manufacturer: Weinig
Type: Unicontrol 10-5
Year of manufacture: 1998
Technical data
Working width: 40 - 220 mm
Working height, longitudinal machining: 40 - 100 mm
Working height, transverse machining: 40 - 100 mm (80 mm counterpiece height)
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Workpiece length, longitudinal machining: min. 220 mm + 2 x tenon length
Workpiece length, transverse machining: min. 275 mm + 1 x tenon length at 320 mm tool diameter
Feed (transverse machining)
Motor power: 0.3 kW
Feed speed: 3 - 25 m/min
Workpiece clamping: by means of 2 clamping jaws
Length stop: with scale and magnifying glass for frame or sash outer dimensions
Counterpiece: pneumatically controlled - 4 positions - (not for studio windows) up to a wood height of max. 80 mm
Double part package: For single or double part feeding. With transverse separation and retention system
1. Wood (lying against the stop) Wood width: 55 - 90 mm
2. Wood Wood width: 130 mm
Feed (longitudinal machining)
Motor power: 2.2 kW
Feed speed: 4 - 18 m/min (continuously variable via frequency converter)
Feed roller spacing: 100/120 mm
Feed roller width: 30/50 mm
Feed roller diameter: 95 mm
Machining units
Cut-off saw
Motor power: 3 kW
Spindle diameter: 40 mm
Spindle speed: 2800 rpm
Tool circle diameter: max. 400 mm
Adjustment, axial: pneumatically controlled against a 4-position turret
1. Tenon and mortise spindle
Motor power: 11 kW
Spindle diameter: 50 mm
Spindle speed: 3250 rpm
Tool circle diameter: max. 320 mm
Tool clamping length: 320 mm
Adjustment, axial: 240 mm
Number of tools: 4 x 80 mm
Axial adjustment: hydraulic
1. Profiling spindle
Motor power: 11 kW
Spindle diameter: 50 mm
Spindle speed: 6000 rpm
Tool diameter: max. 232 mm
Tool zero circle diameter: 130 to 140 mm
Tool clamping length: 320 mm
Adjustment, axial/radial: 240/80 mm
Number of tool positions: 4 x 80
Axial adjustment: hydraulic
2. Profiling spindle
Motor power: 11 kW
Spindle diameter: 50 mm
Spindle speed: 6000 rpm
Tool diameter: max. 232 mm
Tool zero circle diameter: 130 to 140 mm
Tool clamping length: 320 mm
Adjustment, axial/radial: 240/80 mm
Number of tool positions: 4 x 80 mm
Axial adjustment: hydraulic
2 Mechanical spindle brake for profiling spindle
3 Mechanical spindle brake for cut-off saw and profiling and sawing units
Profiling milling unit (horizontal, top) before the last profiling spindle
radially controlled to 2 positions
axially controlled to 2 positions
Motor power: 3 kW
Spindle diameter: 40 mm
Spindle speed: 5850 rpm
Tool circle diameter: 130 mm
Tool clamping length: 40 mm
Adjustment, axial: 52 mm
Adjustment, radial: 125 mm
Profiling milling unit (vertical, right) at the end of the machine
radially controlled to 2 positions
axially controlled to 2 positions
Motor power: 3 kW
Spindle diameter: 40 mm
Spindle speed: 5850 rpm
Tool circle diameter: 210 mm
Tool clamping length: 160 mm
Adjustment, axial: 90 mm
Adjustment, radial: 100 mm
Length, tenon and mortise spindle with 640 mm tool clamping length (instead of 320 mm spindle)
Motor power: 15 kW
Spindle speed: 2925 rpm
Number of tool positions: 8 x 80 mm
Adjustment, axial: 560 mm
Laser alignment light for cut-off saw for detecting the section
Studio window configuration
Swiveling length stop +/- 60 with electronic digital display and pneumatic clamping
Sliding counter rail
Special pressure pad for angled part production
Limitation: Wood thickness max. 120 mm
At -60 position: Workpiece width max. 110 mm with 80 mm tenon length, or max. 150 mm with counter profili

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