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EMAG VL 2

Technical characteristics:

Work Area
- Maximum clamping plate diameter: 160 mm
- Maximum turning diameter: 160 mm
- Maximum machining diameter: 100 mm
- Maximum workpiece length: 150 mm
- X-axis travel: 700 mm / Rapid traverse in X: 60 m/min
- Z-axis travel: 375 mm / Rapid traverse in Z: 30 m/min
- Standard closed automation (number of loading stations per workpiece diameter: 14/(80...200), 18/(30...160), 30/(30...85))

Main Spindle
- Spindle as per DIN 55026: Size A5
- Max. speed: 6000 rpm
- Power at 100 / 40% duty cycle: 18.1 / 13.9 kW
- Torque at 100 / 40% duty cycle: 77 / 59 Nm

Tool Turret with Driven Tools
- Toolholders per DIN 69880: 12 × BMT65
- Number of stations: 12
- Maximum tool length including holder: 190 mm
- Maximum speed: 6000 rpm
- Maximum torque at 10% duty cycle: 27 Nm; 100% duty cycle: 14 Nm

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Electrical Equipment
- Operating voltage: 400 - 480 V, 80 A
- Connected load: 27 kVA

Dimensions
- Overall dimensions: Length = 4350 mm (with chip conveyor), Width = 1600 mm, Height = 2500 mm
- Weight: 5500 kg

Main Features and Capabilities:
- Vertical construction: optimal chip evacuation and easy part loading/unloading
- Control: GE Fanuc FS 32i B
- High precision: positioning accuracy in X and Z axes ±0.001 mm (Heidenhain linear scales)
- Main spindle: high power and wide speed range
- In-process control: Marposs T25 measurement probe
- Automated loading/unloading: integrated automation feeds and removes workpieces
- Driven tools: enhances machining capabilities for drilling and milling
- Tool life monitoring with sister tool management
- Chip conveyor
- Fully enclosed work area; workspace lighting
- Documentation: Electronic available; physical manual incomplete

Machine Condition:
NOT WORKING
- Operator panel touchscreen needs replacement
- Hydraulic cylinder for loading door broken
- Emulsion pump
- Hydraulic pump
- Spindle clamp/unclamp sensor
- Hydraulic accumulator
- Turret motor

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