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Alzmetall GS1200

Machine Model: ALZMETALL GS 1200
Year of manufacture: 2017

Technical Data:

1. Machine Concept:
   · Gantry design for closed force flow
   · All dynamically loaded components manufactured from spheroidal graphite cast iron EN-GJS 500 (GGG50)
2. Working Area:
   · Travel X-axis: 1000 mm
   · Travel Y-axis: 1200 mm
   · Travel Z-axis: 800 mm
   · Spindle to rotary table distance min./max.: 167 mm / 967 mm
3. Control System:
   · Path control system: Heidenhain TNC 640 with digital drive control
   · Operator panel: rotatable and tiltable
   · 19" TFT color flat screen with touch pad
   · Hard drive, linear and circular interpolation, helical interpolation, 3D interpolation
   · Look-ahead calculation (1024 blocks)
   · Standard drilling and milling cycles, probing cycles
   · Parallel operation, file management
   · Programming in Heidenhain plain text and DIN/ISO
   · Graphical support for free contour programming
   · Multiple workpiece zero tables
   · Interfaces: 1× V.24/RS-232-C (up to 115 kbit/s), 2× Gigabit Ethernet (1000 Base-T)
4. Lubrication:
   · Central grease lubrication of all axis guideways and drive systems
   · Permanent grease lubrication of high-frequency motor spindle
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   · Lubrication interval control via PLC
5. Coolant & Chip Disposal:
   · Only coolants with high mineral oil content permitted
   · No synthetic or semi-synthetic coolants allowed
   · Coolant filtration designed for water-based coolants
   · For emulsions: Flashpoint > 140°C
   · Fire protection standards for oil-based coolants and flammable materials (e.g. magnesium)
6. Hydraulics/Pneumatics:
   · Hydraulics: max. 140 bar, max. 6.8 l/min
   · Pneumatics: 2 channels, max. 8 bar, max. 4.8 l/min
7. Accessories/Options (selected items):
   · Electronic handwheel HR 510 (portable)
   · 3D probing system with infrared transmission (M&H Inprocess, Type IPR 40.01)
   · Safety foot approval switch for setup mode
   · Continuous air operation without lubrication interval (max. 10 bar pressure)
   · Flush hose with spray gun incl. pump
   · Preparation for stationary extraction system (2 units, make Reven)
   · Production Package C: Chip conveyor with coolant tanks, band filter, pumps
   · Safety laminated windows, automatic roof enclosure
8. Machine Cladding:
   · All-round protective enclosure made of sheet steel
9. Table Data:
   · Max. table load: 2500 kg (dynamically balanced)
   · Swing diameter around C-axis at center of A-axis: Ø 1220 mm
   · Swing diameter around A-axis at center of X-axis: Ø 1240 mm
   · Rotary table C-axis under center of A-axis: max. 100 mm
10. Tool Change:
    · Max. tool weight per chain: 250 kg
    · Chip-to-chip time: approx. 7 s

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