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battenfeld-cincinnati HDPE PIPE EXTRUSION LINE

BMCtouch
Integrated Automation System

The control system, constructed in modular design, includes the following components:
- PLC in industrial-standard design for machine control
- Industrial PC for visualization and data management
- Swivel-type operating and display panel with 19" TFT touch screen

Performance Features:
- User interface and functionality as per previous BMCtouch systems
- Temperature control with self-tuning function
- Pre-heating and start-up program
- Prepared for data transfer to haul-offs with BMCsmart control systems
- Operation of haul-off and saw from extruder terminal
- CANopen Interface DS420 V2.0
- Flexible process display with individually configurable summary pages and customizable background
- Configurable alarm management and alarm history
- Trend data acquisition and presentation
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- Order management/administration
- Configurable access authorization
- Online assistance
- Suitable for independent multi-user operation
- Additional memory for history trends
- Network capability
- Modem

Integration of Central Air Supply

Co-extruder, BCE 1-30-25D
- Stand-alone machine
- Synchronization with main extruder via CANopen, DSP 420 V2.0
- AC drive incl. gearbox
- Nitrided screws
- BMCeco operator terminal
- Product of battenfeld-cincinnati China branch

Extruder, solEX 75-40 i
Designed for pipe extrusion

Technical Data:
- Screw diameter: 75 mm
- Effective screw length: 40xD
- Drive power: 300 kW
- Barrel heating zones: 5 pcs.
- Barrel cooling zones: 5 pcs.
- Total installed power, max.: 347.37 kVA

Die heating zone incl. thermocouple (6 kW, 230 V) (BMCtouch control)

Extrusion Die, helix 500 VSI-TZ
Designed for the extrusion of PO pipes
- Two-step distributor consisting of smoothing thread and compact lattice basket
- Base die and die set made of tempered steel
- Material flow surfaces are polished
- Pipe O.D.: 90 - 500 mm
- Number of heating zones: 17

Co-extrusion ring for 4 color stripes

Calibrating sleeve, type 6
For PO pipes

vacStream 500-6 No. 1
Designed for calibrating and cooling of pipes
- Closed stainless steel tank with welded feet
- Tank on rollers with height and lateral adjustment
- Rust-proof hinged lids
- Central water inlet and outlet
- Pipework made from rust-proof materials
- Manual reversible flow filter unit with bypass
- Mechanical vacuum control
- Temperature display

Technical Data:
- Pipe diameter range: 90 - 500 mm
- Number of solid taper nozzles: 162 pcs.
- Number of spray rods: 6 pcs.
- Max. vacuum: 0.7 bar
- Length of vacuum chamber: 5500 mm
- Total length: 5900 mm

vacStream 500-6 No. 2
Designed for calibrating and cooling of pipes

coolStream 500-6 4
For pipe cooling
- Closed stainless steel tank
- Base frame with height-adjustable feet
- Rust-proof, hinged lid
- Central water inlet and outlet
- Pipework made from rust-proof materials
- Manual reversible flow filter unit with bypass
- Temperature display
- Spray rods made of PVC
- Solid taper nozzles with bayonet lock
- Visual monitoring of pumps
- Drip trays at inlet and outlet
- Water circulation pump

pullStream R_ 500-6 E
Designed for pipe haul-off

cutStream RTAplus 500
For chipless cutting of PO pipes

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